Update on Project #DangerZone, our 1992 Corvette (FOR SALE)

Another multi-year shop race car project is coming to a close here at Vorshlag. Project #DangerZone is finally finished, perfected, reliable, and painted.

That usually means only one thing – its time to sell it. We tend to build one new shop race car about every year, and after a 1-4 years of racing and development, we run out of things to tinker with. That’s when we tend to “pass the torch” to another lucky racer, if they are ready to jump in.

Before the summer paint work we did manage to develop a whole new product line and test it on this Corvette. Instead of putting another in a series of rebuilt brake master cylinders on the car after a failure at our last NASA race event we created and machined the parts above – which allowed us to replace the stock master and booster with a Tilton dual master cylinder

After the amazing paint work was completed, we put the car back together with a number of interior upgrades, including two aluminum false floors, an aluminum dash extension, and a new Momo steering wheel. Please take a look at the latest Forum Build Thread update to see more details, or go straight to the For Sale Page. Thanks for sharing this post to help spread the word on another amazing Vorshlag race car for sale!

Posted in Build Thread Update, Race Summary, Sale Announcement | Leave a comment

BMW E46 Daily Driven Track Car – Build Thread Update

Our “Daily Driven Track Car” build thread has hundreds of pictures and videos showing work on three current E46 BMWs being built by Vorshlag, including our NASA TTD entry. This thread was long overdue for an some new content to be added to the 6 forums where it is updated, and you can read the latest 3-part entry starting here.

We show the recently added MCS TT2 coilover upgrade over the Bilsteins on our E46 330Ci, which included much firmer spring rates. We were hoping for an improvement in NASA TTD class competition and we saw improvements.

A slight tangent veers off to talk about racing wheel materials and design, which some readers might find useful. This was meant to get racers thinking about regular inspections of their race wheels – with tips on how and where to look for clues of fatigue cracks.

We show progress on the three “non-M” BMW E46 builds: our 325Ci “Jack Daniels”, the 328i Track Rat sedan, and our TTD racer 330Ci.

Finally we talk about the April NASA event at TWS, which did not go according to plan. We learned a valuable lesson at this event – FRESH TIRES MATTER! Again, you can start reading the latest entries in this E46 build thread starting here

Posted in Build Thread Update, Race Summary | Leave a comment

VoMoLeaks Document Dump: 5th Gen Camaro Tech!

The real October Surprise is Vorshlag’s massive tech post on 5th gen Camaro! We work on a variety of sports and sporty cars, and the 5th Gen chassis was one we have starting attacking in 2013. One tester’s car in particular, the silver 2013 1LE Camaro SS shown below, has borne the brunt of our development, testing, and prototype parts. We show the multi-year progression of development on this car in our latest series of posts in the 5th gen Camaro Development Thread.

This yuuuge 4-part document dump starts with the factory brake system, and why some upgrades were necessary on this car. Was it a conspiracy when a certain “Scottish Flight” was downed at Eagles Canyon Raceway!? Brake cooling and proper brake pads will keep this Camaro flying – and on the track – in the future. We also developed our production version of the Vorshlag 5th gen Camber Plate using this car, making both OEM spring and coilover spring perch versions.

Running this car on track in the stock seats is torture, and probably against the Geneva Convention. Adding proper racing harnesses and fixed back racing seats proved to be a challenge using off-the-shelf parts. After significant modifications we were able to get the pair of Cobra Suzuka seats installed properly, with adequate head clearance and travel. The Schroth Profi-II harnesses combined with the seats to make for a pleasant driving experience on track.

No matter which way you lean politically, adding some negative camber lean up front is always good for a tire. That change, along with a spring rate change, really woke up the handling of this car – and kept the outer tire shoulders from getting murdered. Going to a 19×11″ Forgestar wheel and 305mm Hankook tire made for some monster grip. Once this was all combined into the new suspension setup it made for a damned fast car on an autocross and a road course, which we show in several in-car videos and race results.

For the sake of our country… please take a few minutes to read the latest entry into this development build thread, as there is a lot of technical info, pictures, and videos inside to show the capabilities and options for improving the 2010-15 Camaro chassis. Thanks, and #VoteVorshlag2016!

Posted in Build Thread Update, New Product, Race Summary | 1 Comment

Alpha FR-S LS1 Swap + Beta Build + Production Parts!

Lots of news added today in the “Vorshlag Scion FR-S LSx Alpha Project ” project build thread, starting in this post. We have had a bit of a gap since the last post, which is explained in detail, including all of the things added to the Alpha build, the development challenges, and much more.

We had this update ready to post over a week ago but had some “teething problems” on our forum that took about a week to fix. We have reorganized the forum and added new sections to hold technical posts related to products we build or sell.

In this latest post we talk about starting the “Stage 0” kit production, so the main driveline parts needed to swap in any LS-series V8 engine and a T56 Magnum XL transmission are ready to ship now.

Several non-swap related updates were made to the Alpha car before it left our shop. That V8 powered FR-S has already racked up over 8,000 miles and is now making more power than ever before. It also has working gauges, steering, and more. The recent CAN Integration solution offered by a German company, for allowing the the 86 engine computer to talk to a GM LS-computer, has been a huge boost for these swaps. We’ve accelerated the timeline on our shop Beta Build to take advantage of this breakthrough.

This 2013 FR-S will be the shop’s “Beta Build”, which was purchased in August

While the Alpha car is complete and no longer being used for development at Vorshlag, our shop purchased a 2013 FR-S back in August to use for further development of additional kit pieces and system solutions – as well as to show off what one of these can do in various motorsports competitions. Look for a updates to this Beta build in the same project thread, where we discuss plans for a 500+ horsepower V8, giant tires, big aero and more.

Our stock “Beta Build” FR-S has been track tested, to get a good “stock baseline”

Thanks for catching up with us here – and we have a lot more to come!

 

Posted in Build Thread Update, New Product | Leave a comment

What is the Dominant Street Tire in CAM Competition?

The debate over who has the fastest tire in the “200 treadwear wars” rages on forums, in magazines, through social media and within race grids in SCCA, Optima, Goodguys, ChumpCar, Lemons, and WRL competition events. There are some magazine tests done on the current leaders in the 200 treadware tires: BFGoodrich Rival-S, Bridgestone RE-71R, Khumo V720, Dunlop Direzza Star Spec II, Falken RT615K, Hankook RS3V2, Yokohama Advan AD08R, and the Toyo Proxes R1R.

The problem is – the magazines tend to only perform their tires tests on light, small cars that don’t have any power (Miatas and Hondas). These cars have bigger “weight-to-tire” width ratios than most, which don’t correlate well to a bigger, heavier cars. Then there is the fact that many of these tire brands don’t make sizes large enough for the bigger cars – most top out at 275mm, which just isn’t adequate enough on a 3000 pound car, if the class allows unlimited sizing.

I am going to ignore the endurance road racing series that use 200 treadware tires, because their use is very different than CAM/Optima/Goodguys autocross or even Optima’s time trial events. We are also going to ignore Street Touring and Street classes, as these classes have either tire or wheel width limits, plus most of those classes tend to favor smaller and lighter cars.

Today we are going to just look at the SCCA CAM classes (which translates well to Goodguys and Optima events), which are based around full sized cars with weights generally above 3000 pounds. These cars also have substantially more power than the “little cars” often used in head-to-head tire tests or other 200 TW classes. We just came back from competing at the 2016 SCCA Solo Nationals in a CAM car, so this set of classes is fresh on our minds.

Vorshlag has also performed its own 200 treadwear tire tests with multiple brands on V8 RWD pony cars in the past. One trend we kept seeing was as widths increased (from 255 to 265 to 275 to 295 to 315 to 335) time kept dropping and the cars became easier to drive. There seemed to be no limit in increased performance with ever wider tires on these 3000+ pound, 400+ whp cars. This means that we now tend to use the widest tires available on these heavier cars racing in 200 treadwear classes. We will do whatever is necessary to make them fit, if the class allows it.

We have been proponents of moving to wider tires in 200 treadwear classes for over a decade, and even advised folks to “go big” in classes that allowed R-compound DOTs. We have seen the same trends on BMWs and Corvettes and Mustangs alike: as we went to ever wider tires, times kept dropping. Yes even with the internet experts saying “you’ll never get that wide tire hot enough” we got faster and faster, on autocross and road courses both.

CAM cars have a different set of criteria than some autocross classes that use this style of tire. CAM cars include old and late model pony cars as well as Corvettes, Cobras and other one-off builds. CAM classes have moved to ever wider tires – 315mm and 335mm are common – that are only available from one or two of the tire companies in these 200 treadwear ringer tires. BFGoodrich and Falken make a 315mm, BFG makes a 335mm, and up until very recently Bridgestone topped out at a 285mm. The AD08R has some larger sizes (285, 295 & 305), as does the Hankook RS3V2 (305), but they don’t seem to be on the pace of the Rival-S or RE-71R.

Most of the other top 200 TW tires top out at 265 or 275mm. Right before the 2016 Solo Nationals Bridgestone released a 305/30/19, which some racers quickly purchased to run on. On the C5 Corvette we were taking to Nationals the owner had run it all year on 18×11″ wheels and 315mm Rival-S tires, but we noted a lack of rear grip on corner exit. Right before Nationals we switched to an 18×12″ Forgestar wheel and 335/30/18 Rival-S tires out back – damn the poke! And it was easier to drive and faster.

It has been said that the BFGoodrich Rival-S was “terrible in the wet”, but we have data that says otherwise. The Bridgestone was favored by many 200 treadware racers at the 2016 Solo Nationals but if you look at these results sheets for CAM classes you will notice one thing: BFGoodrich dominated the top of every CAM class.

And during the second day’s run heat on East Course the entire CAM category had to run in the wet for all 3 runs. It was drying but still wet, and the BFGoodrich still dominated every CAM class. This isn’t the first time that BFG has won in the wet, either.

We have marked up the top half of the class results in CAM. As you can see above, BFGoodrich took 6 of the 8 trophy spots in CAM-C, including 1st-3rd places. Also in CAM-T (below) the BFG took 5 of the top 6 places including 1st-3rd. The only Falkens we saw in the top 10 in any CAM class was 7th and 9th in CAM-T, which only had 11 cars. These were popular a few years ago in Goodguys, but seemingly only when they were used on sponsored cars. When it became clear that the Rival-S was faster, most racers stopped using the Falken – even with a lower price tag or when given these tires for free. So when widths are the same, the tire’s construction and compound still matters.

Finally, in CAM-S – where we raced in a C5 Corvette this year – BFGoodrich swept all 6 trophy spots and even cleared all of the top 12 finishing positions. That’s a big sample of modern Corvettes, Cobras, old Corvettes and more.

Is this a perfect scientific study? No, but it does show a trend that is hard to ignore. Will this trend change in the future? Maybe, if Bridgestone would ever make larger sizes like 315/30/18 or 335/30/18 tires that CAM racers need, we might see a shift to that tire. Or there could be another brand the makes wider tires emerge – but the bottom line is, to be competitive in CAM you need to have at least a 315 to be in the hunt for CAM wins.

For now, due to wider available sizes and a superior compound compared to the Falken, the BFGoodrich Rival-S tire is proving to be the dominant tire in CAM competition. We have noticed this trend from looking at this Nationals results as well as finishes from CAM Invitational and Optima events. Even in the wet.

Our advice is simple: ALWAYS GO BIG! If your racing class allows unlimited tire widths, get the widest tire available (in an appropriate compound and height) that money can buy. Make them fit.

Posted in Race Summary | 2 Comments

C5 Races in CAM-S at SCCA Solo Nationals

Last week’s record breaking attendance at the SCCA Solo Nationals was hectic but fun, and Terry from Vorshlag drove with Mark Council in his 2002 Corvette in the CAM-S class, which is covered in the latest installment of our C5 Corvette development thread.

The weather was tricky – as is always the case in Nebraska in September – and they had to fight with wet conditions in one of their race heats, as did many other autocrossers that week.

C5 Corvettes did well at this event and the C5 Z06 above took the overall win (and 5th place with a 2nd driver) in CAM-S at Nationals.

You can read here for a detailed explanation of the event, testing, town hall meeting, and the two race days. This post has dozens of pictures and one in-car video from the West course, too. There were a few tragedies that befell autocrossers that week, but overall the event was fun and we look forward to racing in CAM again in 2017.

Posted in Build Thread Update, Race Summary | Leave a comment

Racing and Development on C5 Corvette Tester

We have been working on – and co-driving in – Mark’s C5 this summer, which is detailed in the latest update to the C5 Development Thread. This 2002 Corvette has been raced in both StreetMod and CAM classes at regional SCCA autocross events across Texas and Oklahoma, as well as the Texas ProSolo & Texas CAM Challenge.

A transmission replacement (with better Z06 gearing) was completed earlier this year, as well as a front big brake upgrade from AP. Then an upgraded set of swaybars and wider Forgestar 18×12″ rear wheels allowed for bigger 335mm Rival-S tires, enhancing grip and improving corner exit traction.

Check out the latest update on the C5 Development Thread starting here. We have this car loaded up in the Vorshlag trailer and headed to Nebraska for the 2016 SCCA Solo Nationals, to run in CAM-S class – see ya there!

Posted in Build Thread Update, Race Summary | Leave a comment

Vorshlag 2013 Scion FR-S: Bought, Repaired, Weighed, & Track Tested!

We created a “Forum Development Thread” for a 2013 BRZ back in 2012 and updated it a number of times through 2013. We got busy and forgot to show the other work on 86 chassis cars we have worked on since then, or even the autocross we had run in August 2013. Today we updated this thread (starting here) with that 3 year old race write-up, showed some some new products we have developed since then, then introduced an FR-S we just added to the Vorshlag stable.

The summer of 2016 has been busy for us and to help test some “new products” for the FRS/BRZ “86 Twins” we picked up this red 2013 Scion FR-S (shown above) a week ago. Not only will we use this to car to verify some new parts we have already produced, but it will become a test bed for other new suspension, brake, wheel/tire, and power parts we want to develop.

To get the car track ready we had to replace a few things, but we kept them as close to the OEM spec as possible. We also stuck with the skinny stock tire size of a hard treadwear, to mimic the OEM tires. This helped keep the testing fair for “Baseline Lap Time”.

With a “perfect amount of pressure” in the tires we got some great test laps in the stock FR-S last Saturday at Motorsport Ranch. We drove on the 1.7 mile CCW course and have the in-car video with data overlay and lap times in the the now continued thread. Check out the latest entry starting here.

Posted in Build Thread Update, New Product, Race Summary | Leave a comment

Another Focus RS Development Post

Well 5 days ago we posted a series of forum thread posts that have lit up the Focus forums. In this latest entry we try to better explain some of the aspects of what we saw and then show the potential fixes for these issues on track. We also had to remind folks that not everything we noted was bad.

We have a lot of parts being built or shipped to us this week and will have a very different Focus RS for Todd to race at the Optima @ Road American event Aug 27-28th. Does this 2 day event sound like fun? You should enter!

This “quick update” with some explanations grew into a massive 3-part post, starting here. The tech we covered in this post included finding optimal tire pressures, comparing tire-to-weight ratios, camber loss due to body roll and bushing deflection, and much more. We also looked at back at previous development projects including the EVO X, BRZ, and S197 Mustangs we have worked with – and we noted the “track issues” these cars all had in stock form.

Not much “new” work on the Focus RS this time, just a look back at other cars in stock form that we found terrible in their own ways. We have a ton of new parts inbound and being machined this week, so our next post will have some real solutions for the RS. Stay tuned!

Posted in Uncategorized | Leave a comment

Ford Focus RS – Track Tested and Disassembled!

Are you excited about the new 350 hp, AWD Focus RS? Do you want to buy one, then race it on a road course or autocross? If so you should read this blog post and the linked forum thread update.

Vorshlag’s Ford Focus RS Development Thread has been updated (starting here) with tens of thousands of words, a staggering 88 pictures, and a half dozen unique videos in this 3 part, tech packed post.

In this post we disassemble the RS to weigh and measure stock parts, then work on some designs to improve suspension components, where we think it is needed.

Finally we take the bone stock RS with 83 miles on the odometer to Motorsport Ranch and test it on a proper 1.7 mile road course. Video, data logging, and driving combine to get a good baseline “stock” lap time. We have lots of room for improvement, that’s for sure.

The owner Todd Earsley of MyShopAssist then takes the stock RS and races at two Optima/USCA 2-day competition events, where the factory tires and suspension are taxed to their limits. Again, this gives us all more baseline testing to hopefully improve upon in the coming months. All of the disassembly and the 3 track tests are covered starting here.

Posted in Build Thread Update | 1 Comment