FRS/BRZ LS1 Swap Update: new parts added!

Vorshlag has released and shipped new parts for our BRZ/FRS/86 V8 swap kit, which are now listed on this 86 Swap product page. This includes the complete clutch hydraulics kit, driveshafts, and complete Tremec Magnum XL 6-speed transmissions made for this swap.

First up is the big bad six speed that our kit is built around. This kit (available here) includes a brand new 700 ft-lb rated Tremec T56 Magnum XL, the bellhousing, and custom input shaft made for use with a GM LS engine. The transmission is available in two gear ratios and includes shipping to the continental 48 states (freight truck). These are built to order and usually ship in 1-4 weeks.

Next up is the 86 specific T56 Hyd. Throw Out Bearing and Master Cylinder Kit, which works with virtually all OEM and aftermarket clutches and the T56 Magnum XL shown above. The hydraulic throw out bearing is from GM and includes a remote bleed line and a new stainless braided clutch hydraulic line, with a quick connect for easier servicing. This is plumbed to our custom Tilton clutch master cylinder, which mounts to the firewall via the CNC machined aluminum adapter.

The larger diameter clutch master has enough hydraulic ratio to actuate the T56 TOB. An adjustable actuator rod attaches to the 86 clutch pedal for a bolt-in arrangement. Due to the unique hydraulic fittings used on the Tilton master these two items (Clutch Master & TOB) are sold together in one kit.

We have several of these T56 hydraulic systems in stock and ready to ship.

We have also been shipping the driveshafts to fit the 86 rear axle flange and our custom T56 Magnum XL. These 3″ diameter aluminum 1-piece units are only 12.9 pounds, built to order, and usually ship in 1-2 weeks.

Another batch of motor mounts and transmission crossmembers are being CNC laser cut now and we will have these welded and powder coated soon. One problem we do need to address is the long tube headers… our production header manufacturer here in the USA damaged the production header fixture beyond repair. Its something we just found out about after placing a large production order many months ago, and we are scrambling to remake another prototype header set now.

This is not something we wanted to happen, obviously, but we’re trying to see the “silver lining” in this fiasco. With a whole new header design we can accommodate the front swaybar as well as moving up to a 1-7/8″ primary size (up from 1-3/4″). This should both add horsepower AND reduce the need for a custom swaybar. We’re ripping apart a company owned FRS now and have parts on hand to build the “new prototype” header. We have fast tracked the production version and should have something ready to ship soon.

We will share more info here on the Vorshlag blog and via our Alpha 86 swap forum build thread soon!

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More Details on BMW E46 M3 CSL clone V8 Downforce Monster Track Car

We have updated the forum build thread with a huge 3-part post showing many more details on the V8 powered M3 CSL clone we are building for a customer. If you like seeing fabrication and build details, this one will be worth the read – starting here.

In this round we show how (and explain why) the roll cage was built for this Time Trial/HPDE track car – that also sees some street use. Then custom door panels were built to clear the cage while retaining functional door glass. A lot of work was shown making two halo style racing seats fit around the cage and door panels, too.

The front subframe was reinforced, as was the rear. Out back we modified that subframe to take an 8.8″ aluminum Ford IRS differential case – we explain why in the forum post. Then we talked about two racing series that this car can compete in, with some changes to tires and aero.

Again, many more details are discussed and shown in the latest post – enjoy!

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Tube Framed 69 Camaro Build Update

Lots of progress is covered int he latest 3-part forum build thread update on the 69 Camaro Track Build, starting here.

Aluminum interior panels, composite dash, firewall construction, cowl fabrication were big parts of this fabrication-centric update.

We also installed the shifter, shift linkages, transmission tunnel, wiper motors, defroster, Tilton triple reservoir, and more

The car is starting to come together now and we got a 2103 pound weight with almost all of the “hard parts” installed. Again, you can read a lot more in the detailed 3-part forum update.

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Vorshlag E46 330 Sets 2 Track Records & Gets Safer

In the month since our last update to this thread our E46 330 has completed 3 more track events which we chronicle in the latest build thread update. At the two NASA events the car logged 4 TTD class wins and set track records at both MSR-Cresson and Texas World Speedway.

We also spent the time to add some proper track safety gear to this car. First we built the custom 4-point roll bar shown below, which is welded to the chassis. Then we added Scroth Profi-II 6-point harnesses.

Now we can drive this car with more confidence and take a passenger along as well. Catch up starting here on the latest 3-part update.

Next time we delve into fender flares and then tackle an SCCA Club Trials event. Thanks for reading!

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Motul Price Reductions at Vorshlag!

Vorshlag has known about Motul products for a while and have used and sold their brake fluids for many years.

We have recently begun making larger stocking orders, which lowers our costs – so we have lowered our prices!

After getting some education on Motul lubricants, and doing some of our own testing on Vorshlag shop race cars, we have become believers.

Now we stock their 300V Ester synthetic race oils, their 8100 line of synthetic oils, even their mineral oil based lubricants. Some cars like BMWs are known for having unusual” oil recommendations – like this 10W60 below – we stock it!

Our new Motul Fluids page on our web store has a wide variety of products listed, all of which we stock here in our store. Check around and you will see that the new prices are very competitive, too. Feel free to stop by our shop to pick up some gear oil, engine oil, brake fluid, or radiator additive. We can explain what makes Motul better and help find the right fluid for your car’s needs. Thanks!

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Vorshlag BMW E46 M3 CSL clone V8 Downforce Monster Track Car!

We have started a new Project Build Thread and this one is even crazy enough for 4/20 day. This 2003 BMW E46 M3 CSL clone will get the full array of Vorshlag upgrades and modifications: giant V8, giant tires, giant aero, motorsports level suspension/brakes/safety, and massive weight removal.

The image above shows where the progress on this car is April 2017, just before the major body mods began. The new build thread we have started (here) starts at the beginning. We explain the what/why/how this project started, then show the beginning stages of the build: finding the chassis, getting it square, stripping the interior and panels we won’t use.

In our next installment we will show the roll cage construction and many other fabrication steps, but this first series of posts is all about “laying the foundation” for this crazy build. Enjoy!

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More Mods to TTD E46 330 + TruckNorris Dies and is Reborn!

Two big Build Thread updates posted in the last 24 hours on the Vorshlag forum. First up are updates to our #DailyDrivenTrackCar E46 330, which we have prepped further for NASA TTD use.

The five month gap in that build thread has been updated with all of the mods we have done: custom header, custom exhaust, lightweight flywheel, upgraded clutch, CAI, ballast weight box, and even a half cage welded in.

There were two track events in that period but those write-ups will wait for next time. We do share dyno results, work hours logged, and detailed pictures and videos from this latest list of mods starting here.

Next up we have two updates on the shop truck’s project build thread. In this first update we see that TruckNorris was slammed into from behind then shoved into another vehicle, while parked in traffic. Smashed. Crunched. This truck was kilt!

A month later we bought another GMT800 short bed 1/2 ton to replace that truck, which we are calling The White Truck for now. Other names on the list include Truck Yaeger and TruckNado – thoughts?

We will chronicle the buildup of this super clean, very stock 2000 Silverado. Read this thread update to see what we have planned. Thanks for reading the Vorshlag Blog!

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VW Mark VI Camber Plates Ready!

We have made a number of camber plates for the VW Golf over the years, first for the Mark V. Then we added the Mark VII version and have just released the Mark VI Golf design.

These were installed on our tester Jeremy’s 2012 VW Golf R recently. We built them for use with either the OEM spring perch or one of three popular coilover spring sizes, all with our integral radial bearing upper spring perches. These worked perfectly on our his Bilstein PSS10 coilovers, which we had installed previously.

With up to -3.5° front camber available inside the stock strut tower opening, we were all very satisfied with the results. Caster was positive 7.9° in the stock “positive” of two locations (the additional setting would remove about 0.5 deg).

There is even more negative camber travel possible in these plates if you are willing to notch the opening in the strut tower, or remove some positive caster.

We installed the Vorshlag Mark VI camber-caster plates, corner balanced the car and gave it a performance alignment to complete the package.

Look for this Mark VI Gold R on track in the DFW area, now with plenty of “tire friendly camber” up front. You can learn more about the Mark VI camber plates here.

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69 Camaro Updates: Flat Floor + Exhaust

This custom tube frame 69 Camaro track build is one of our favorites, and we are happy to share updates to this build as we go. The latest forum build thread post shows dozens of pictures of work completed after the body was re-united to the frame after both sections were partially painted.

As you will see in the build thread the first things tackled after joining the body and frame were the exhaust from the custom built headers back. This car has a unique tunnel which allows the exhaust to be run inside, completely above the bottom of the flat floor.

We then show the work involved with making a modern aerodynamic “flat bottom floor” for a tube framed car like this. Some panels are bonded and riveted in place while others will be bolted on and removable.

Thanks for reading, liking, and sharing! This car will be on display at our annual open house Saturday Feb 25th here at Vorshlag.

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Interior Removal for Roll Cage Construction

We have updated our “We Make Roll Cages” forum thread to include information about how and why we remove the interior from a race car before we begin roll cage fabrication. You can read the two new posts starting here.

We illustrate the various steps of removing carpet, sound mat insulation, windows, even the roof – which is necessary to gain room to build the roll cage, in some cases.

We also cover wiring and describe how much weight can be lost when “gutting the interior. Again, you can read the updates starting here.

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