Vorshlag BMW E30 V8 project updates

A lot has happened with our BMW E30 V8 over the past few months, after winning the $2011 GRM Challenge shootout last October. The car has appeared in a 5 page color spread in the October 2011 issue, on the cover of the April 2012 issue, and in a full page add for the $2012 Challenge in the current (June 2012) issue of Grassroots Motorsport magazine.

We proved what we set out to do with the car, but what’s next? We have been busy replacing, updating, and upgrading performance components on the art car themed E30, as it is no longer constrained to a a “$2011 budget”. Read more in the latest forum thread update to see what we’ve done… and why!

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Mustang Wheels and Camber Plates Shipping

After months of delays the custom ordered batch of 18×10″ wheels for the S197 Mustang and GR Subaru are finally here! That “slowest boat of all time” has finally made it across the world and these flow-formed/semi-forged 19# wheels are in the USA. We have sets in Silver and Flat Black available – let us know if you want a set. We will call all existing customers that had placed orders this week and confirm shipping addresses, and orders should start to ship within 2 days.

Another new Mustang part that has been shipping for a couple of weeks is the fully revised Vorshlag S197 camber-caster plate. Built unlike any other camber plate on the market, Vorshlag has introduced our over-engineered design – previously only seen on BMWs – to the Mustang market. With modular upper spring perches to fit any coilover spring size as well as the OEM style spring, the integral sealed radial bearing design adds smooth steering input, extreme spherical bearing longevity, and a noise-free fit to our camber plates. Camber adjustment takes seconds track-side, as well.

This camber plate, like all Vorshlag-branded products, is 100% made in the USA.

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Vorshlag now NASA approved HPDE Tech Shop

Vorshlag has a top notch service department that includes custom fabrication, suspension installation, mechanical repair, and race prep work. We are also now authorized to do pre-HPDE inspections for a number of track clubs, including NASA Texas. As NASA racers ourselves we understand the class rules and safety regulations that NASA and other HPDE groups use, and can give your car a proper once-over before your next track day. These inspections usually only take about 30-45 minutes and need to be scheduled with our service group.

If your car hasn’t had a proper brake system flush recently we can perform that as well; Vorshlag is a Motul dealer and we stock both Motul RBF600 and RPF660 brake fluid. Maybe you need a corner balance and/or race alignment? We have one of the best alignment techs in DFW and the equipment to do the job properly. Race tire mounting and balancing? We take special care with your race wheels like you’d expect, not like the tire guy that works on minivans all day at the discount department store. Need something welded/cut/fabricated/installed? We get the fab jobs many other shops are afraid to tackle, like the trunk floor reinforcement / custom differential mount fabrication shown on the Z3M above.

If we can provide what you need, maybe we will see you here at Vorshlag before your next track event.

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Vorshlag Mustang at TWS

After the MW ProSolo a week ago we brought the Mustang back to the Vorshlag shop for more track prep. First we designed, water jet cut, and built a set of custom rear wing uprights for an APR GTC-300 carbon wing and added it to the Mustang. Its a prototype that we will perfect for an upcoming “flat” wing from APR later this year. Swapped brakes to the race pads/rotors and rebuilt the factory limited slip with a Carbon Clutch Pack kit from Ford. Then we added custom front brake ducting and bolted on the big Forgestar 18×11/18×12 wheels and massive 315mm Kumho race tires and took it to Texas World Speedway, to race with the NASA Texas Time Trial group. The event was fun, we learned a lot, and both the prep work and event write-up are located here. Back up a post or two to see the prep work. In-car video and pictures of various cars at the event are in the picture gallery.

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Vorshlag Mustang Prep and ProSolo

We had a busy week developing some new parts for our 2011 Mustang GT, which we used at an SCCA ProSolo event last weekend. You can read all about the prep work and the ProSolo results here, as well as see hundreds of pictures and some in-car videos from the event. We show construction of a new rear spoiler and our hot new 18×11 (FR) and 18×12 (R) wheels that tuck nicely under the stock fenders. Big 315/35/18 Kumho V710 R compound tires were mounted at all 4 corners for some amazing grip!

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Some Delays and Several Improvements

The 2012 racing season is well underway now, but some of you are still waiting on shiny new bits you want to buy from Vorshlag. In racing, deadlines are short and missing races because you are waiting on overdue hardware is never fun. We here at Vorshlag want to apologize to our customers that have been patiently waiting for a few delayed parts that we have had on order from outside suppliers for many months. We hate back-orders and delays, but even worse than that is passing along promised delivery dates from vendors that are then missed. As much as we try to build most of our products in-house, we do not control every manufacturing process for every single part we sell and invariably a supplier will eventually miss a promised date or two.

There are two major products that we have talked about, helped co-develop (on our Mustang test mule, above), and promoted publicly that have been delayed beyond explanation in 2012. Our custom-ordered S197 Mustang 18×10″ Mustang wheels from D-Force and dozens of sets of AST 4150s are both over three months late. We cannot explain it and other than wringing our hands and angry calls to vendors, we are powerless about these two particular set-backs. We share your frustrations and we are sorry. When we get blamed for late deliveries that are out of our control it sucks, but that’s part of this business – shared blame.

Some Good News!

We were waiting on some brand new products to arrive that are now in our hands and we have made several improvements to existing Vorshlag components. All of the new parts that make up our Vorshlag S197 Mustang camber-caster plates, that we completely redesigned in Q1-2012, are finally here and they look great. Several parts are going to the electro-plater today (April 25th) and the new camber plate assemblies should start shipping within a week or so. We have been waiting to put these on our own S197 Mustang and cannot wait to get them on track!

Also, another bearing holder (see below) that is used in a number of Vorshlag camber plate designs is now back in stock in massive numbers, and many customer and dealer camber plate back-orders were built and shipped this week. We have also fully switched the coating process on all Vorshlag bearing holders to a more expensive nickel plating, which should help customers in the “salt belt” see better corrosion resistance if they drive their cars in the harsh winters. Along those same lines, all the bearing holder mounting bolts in Vorshlag camber plates are now stainless steel.

For another corrosion improvement development, we have upgraded the custom-built steel OEM style upper spring perches (used on BMW/MINI camber plates with OEM style springs) to a more expensive powder coated finish. This greatly enhances corrosion resistance in the salt belt. The base perches we use come from BMW and one part number (the 1996-99 M3 perch) has more than doubled in price this year, so there is a price increase on that particular option that we have to pass through. Otherwise there have been no price increases on any Vorshlag camber plate in nearly 3 years, even with updated designs, hardware improvements, and coating upgrades. As always our camber plates are made in the USA to ensure the highest quality standards and to minimize shipping delays from overseas.

Thanks for reading this blog entry. Please know that Vorshlag is taking actions to minimize all part delays and back-orders, and always striving to improve everything we make.

Terry Fair – Vorshlag Owner

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Vorshlag Contingency at new Evo Super Shootout Series

The Evolution Performance Driving School has a new 2-day autocross event format with 3 events scheduled for 2012. The schedule and description for these events is located here. Vorshlag has joined the contingency sponsors for this series, and those details can be seen here. There are some nice prizes available for both class and shoot-out placings, so its worth checking out the series if they are near your neck of the woods! We look forward to seeing our customers doing well at these events.

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US Postal Service Crippled

The US postal service’s online shipping system is crippled for the foreseeable future. The online portal has been down for us off-and-on from March 21st through March 27th, and has been completely FUBAR for the past 3 days. We have temporarily disabled USPS shipping methods on our website since there’s just no reliable way to ship or track packages via their system right now.

We noticed a “new” online interface at USPS.com arrived around March 20th, which was awful. What used to take 4 screens/steps now took 8. It sort of worked for about one day, then it crashed and has been a disaster ever since. We’ve been quadruple charged on some shipments (on our end), had the online system time out countless times, etc. We’ve called USPS and they said they’ve had patches applied multiple times over the past week, but each time the problems have increased.

As soon as this problem is fixed we will reset the USPS shipping options for our online ordering system. But even when it is “working” the tracking for USPS is flat out terrible, so it should only be used if you must save that $1 on shipping, and only when you don’t need something to arrive on time. Meanwhile we’ll add FedEx shipping options soon to give you more choices for shipping domestically and internationally.

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Rapid Prototype Mustang Camber Plates and more

A somewhat hastily written project update for the Mustang became a bit lengthy and detailed. In this update I talk about the Vorshlag Open House and SCCA Tech Party, the first autocross of the year in the Mustang, design and test fitting the rapid prototype Vorshlag camber plates for this S197 chassis, our new trailer, preparations on the car for the upcoming Tx2K12 track day and Texas National Tour autocross (all coming up this weekend), and more. Lots of pictures and in-car video from the autocross, of course. You can read more about all of this and more on our latest Mustang project forum thread update.

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AST 4150s Coming for Subaru BRZ

Even as we continue to patiently await dealer pricing on the upcoming hot new RWD coupe from Subaru (BRZ) and Toyota (Scion FR-S), AST is already developing new coilovers for this car. Vorshlag has a set of 4150 prototypes on order and we will pair these with our proven camber plates that we already make to fit this FT86 chassis. We are just trying to get ahead of this new chassis and improve some of the things we saw early on that need performance improvement, such as ride height, spring rate, camber settings, wheel and tire size, and exhaust flow.

You can read more about the suspension development of this chassis on our forum here.

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