69 Camaro Build Updates

Here is a short forum update showing the work done in September to the tube framed 69 Camaro track car we’re building for a customer.

Nothing super glamorous, but all of it was necessary to move the project forward. LED tail lights were added to add some small measure of street legality, and we discuss what else we’re doing and why in the forum thread.

Another chunk of time was spent making these custom accessory brackets, necessary to work within the tight confines of the custom frame, which itself was set by existing wheels, tires, suspension and track widths. There was some work on a custom tubular splined swaybar, fan mounting, and more. You can see more of the September work on this beast starting here.

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Budget BMW E46 Daily + Track Build Gets New Chassis!

We have made some progress and posted a number of updates on the build thread for our BMW E46 325 Coupe project since purchasing it in August. This 325Ci was a little rough, had a number of “whiskey dents”, so we dubbed “Project JackDaniels” (shown below).

After doing a number of suspension repairs on the 325Ci, we finally sat down and did the math on the NASA TTD build we had in mind. That is when we realized that the 325 was classed worse (has fewer points tof modifications) than the 330, which has 25% more power and ends up in the same class. So out with the old…

We picked up another chassis to use for this same project, the Hellrot Red 2001 BMW 330 Coupe shown above. The latest entry on the forum build thread shows the new chassis, covers a few initial repairs, and gives a DETAILED explanation of the math that shows why the 330 is better than the 325 as a starting point. We also share many of our strategies to prep and win in NASA Time Trial as well as some changes coming to a few classes in 2016. Enjoy.

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Updates to Vorshlag LS1 1999 Miata Swap

The forum build thread for the “Alpha” build on a 1999 Miata with an LS1 swap we are building has been updated starting here.

It has been a while since our last update, but there were some delays that were out of our control. The past few months have been productive and there were milestones with the front suspension, rear suspension, the engine was dressed out, and wheel/tire mock-ups were started.

There more in this big 2-part update starting at this post. Enjoy!

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2016 Camaro SS Weighed and Dyno Tested

When we saw our friends at Dusold Designs post up a picture of a new Gen6 2016 Camaro SS next door at their neighbor ADM Performance’s shop, we hopped into Truck Norris and zipped across town to get some weight pics and see it dyno tested first hand. The 2016 Camaro is made from an all-new Alpha platform, shared with the latest Cadillac ATS. This new platform has more aluminum in the chassis than any other pony car ever built, which promised a 200-300 pound reduction in weight from the 2010-15 Gen5 Camaro.

As with the 2015 Shelby GT350 weighed yesterday, this 2016 Camaro was also placed on 4 corner digital scales (thanks to the guys at Dusold) and the numbers were actually pretty promising. With nearly a full tank (7/8th full from a 19 gallon capacity – over 100 pounds of fuel) this smaller Gen6 Camaro SS weighed just 3668 pounds. This is works out to be 3568 pounds with the fuel weight removed, and the guys at Dusold removed the typical “trunk junk” for a more “track worthy” weight accuracy.

This Gen6 example was part of their “Find New Roads” cross country press tour. It had the 1SS option interior, which makes it pretty base model car. This is still an SS, so it has the 455 hp “LT1” aluminum V8 and the big beefy Tremec TR6060 6-speed manual transmission.

Compared to the GT350 we looked at the day before, the wheels on this base 1SS car were fairly small at 20×8.5″ front and 20×9.5″ rear (see above and below).

Tires on this car were 245/40/R20 Eagle F1s up front and 275/35/R20 rear, so it has the “bigs and littles” that GM likes to slap on their base model sports cars. This is a common trick – fitting much narrower front section width tires compared to the rear – to ensure understeer, which is safer for “regular folk” on powerful Rear Wheel Drive cars like this 455 hp V8 equipped Camaro. As a gear head this also means the OEM wheels and tires are the FIRST thing you will want to upgrade.

There’s room for more, of course, as shown by the 2016 Camaro (above) GM showed off at SEMA last week. This car had 285mm front and 305mm rear tires. Now that might be the limit up front without fender modifications, but we will try to push wider tires under these cars when we get our hands on one here at Vorshlag. With our Gen5 camber plates going into production now, our Gen6 camber plate is next on our list, and adding more camber up front not only adds grip on track but allows for more tire room under the stock fenders. As with most late model pony cars we’re always trying to stuff at least 315mm tires under each corner – stay tuned to see if we can do that on the Gen6.

Compared to the 2015 Camaro Z/28 (above) that we weighed in our shop at 3835 pounds (with 3/4 of a tank of fuel) the Gen6 car is about 185 pounds lighter (with equal fuel loads), and that Z28 had Carbon Ceramic rotors (great video showing how these are made here). The Gen6 is also smaller in every dimension, but it looks somewhat similar in styling. Love it or hate it, the Gen6 is a big improvement over the Gen5 Camaro and is THE lightest pony car made today. With the improved IRS and all new chassis and suspension we have a strong feeling that the 2016-up Camaro V8s will be a track terror with only a handful of mods.

One of the unusual updates GM added to the new LT1 engine was the “sound tube” – which ports noise from the air intake into the cabin. This was a trick Ford did about 6 years ago on the S197 Mustang with the new 5.0L Coyote V8, and one gear heads will chuck into a box when they replace the corrugated intake tube and air filter box with a smoother Cold Air Intake. The exhaust manifolds looked pretty terrible so expect bigger than normal gains if you update your LT1 Camaro to aftermarket long tube headers and freer flowing exhausts.

Speaking of horsepower, we got to see this car strapped to a chassis dyno at ADM and make a pull. Click the image above (or here) to see the video of the single chassis dyno pull this car made.

As shown in the chart above, this bone stock Camaro made 399 wheel horsepower and 406 wheel torque at their respective peaks. The flat shape of the torque curve is what is remarkable, with over 375 ft-lbs measured from 3500to nearly 5500 rpms. This thing just makes power everywhere. Now the LT1 engines in the C7 Corvette and Gen6 Camaros are direct injected gasoline engines, which makes them a tick harder to tune – for now. Given a little more time I’m sure the folks at ADM Performance will wrestle more ponies out of these engines, especially with their Cold Air Kits and long tube headers.

The interior was pretty nice on this 1SS base model car, and the base price of ___ for a car equipped like this one is pretty impressive. There is also an optional 335 hp V6 and a 275 hp turbo 4 cylinder, mimcking the S550 Mustang’s 3 engine line-up. It looks like GM has squared off against Ford (both of which are ignoring the bloated and heavy Chrysler pony cars) for a renewal of the Pony Car Wars. Look for the Gen6 Camaro on a road course near you soon….

Special thanks to Aaron at Dusold Designs for some of these pictures (the non-watermarked ones) and Adam at ADM Performance (shown above) for letting us crash the party!

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Vorshlag Weighs 2015 Shelby GT350

Many have seen the “magazine data” on the new 2015 GT350, but now we have weights we took in person on our scales, which we trust. Trunk junk removed (see below), fuel level verified (and calculated for), etc.

If you have heard of Vorshlag then you probably know we are fanatics about weight. There’s not a Vorshlag project car ever built that didn’t get weighed on 4 digital corner scales, and we weigh most parts that go on or off these cars. We also weigh OEM cars when new models come out. So yesterday when we were invited to Five Star Ford of Plano by salesman Corey White (below) to weigh the first 2015 Shelby GT in Dallas, we jumped at it. Corey and Five Star Ford takes care of local racers and actually sponsors track days at local race tracks, which is not what you typically find in a car dealership.

Jason and Terry from Vorshlag brought our digital scales, some measuring equipment and a camera to Five Star to weigh this new pony car. We weren’t allowed to drive it – this car is already sold – but we were able to see it up close without 200 people surrounding the car, like the only other times we’ve seen this Shelby lately at car shows.

The new 2015-up “S550” chassis Mustang replaced the outgoing 2005-15 “S197” Mustang chassis. Major differences are the S550 has Independent Rear Suspension, an all new chassis, a 100% new body, and all new suspension. The engine lineup carried over the (mostly unchanged) 5.0L DOHC V8, the 300hp V6 and added a new “ecoboost” turbocharged 4 cylinder. The S550 did not get any smaller and thus it was doubtful that it would be any lighter. Newer cars are coming with better crash-worthiness, more insulation, and more power options as standard, to they tend to always get heavier.

We have weighed several of the V8 S550 Mustangs, including the Performance Pack equipped 2015 GT 5.0L (see above) and the “base” 5.0L GT (see below) which has smaller wheels and brakes, among other changes. The GT “PP” cars are about 3650 pounds with no fuel (3678 for the car above with 1/4 tank), and the “non-PP” or Base GT 5.0 S550s are about 50 pounds lighter (3598 on the car below with nearly no fuel).

We try to weigh cars without any fuel but that isn’t always possible, but we will go the extra mile to remove the “trunk junk” – things like a spare tire, inflation tools, jack, and trunk mat. This stuff is commonly removed for track or autocross events so we try to weigh them at actual “Race Weight” that most folks would run them at.

The new Shelby GT350 differs from the S550 GT Mustangs in several key areas. There’s a new 6-speed transmission (Tremec TR3160) is a tick lighter; it has a a new high revving, flat plane crank, 5.2L “voodoo” V8 that makes 526 hp; is equipped with wider front fenders and unique bodywork from the A-pillars forward; and comes with wider wheels and larger brakes (the GT350R wheels are even bigger).

The GT350’s front wheels measure 19×10.5″ and carry 295/35/19 Michelin Pilot Super Sports and the rears are 19×11″ with matching 305/30/19 tires. The brakes are larger iron 15.5″ 2-piece rotors with 6-piston Brembos up front and 15.0″ 2-piece rotors with 4-piston calipers out back. This is likely what probably accounts for the slight increase in weight over the PP-GT. If you subtract the fuel load the GT350 we weighed is right at 3700 pounds, whereas the GT-PP is 3650 sans fuel.

The car we weighed had the optional Track Pack which also includes transmission and engine oil coolers and special “MagneRide” dampers. The rotor sizes seem a tad excessive, but on a car this heavy it might not be bad to have “too much brake”. We’ve tracked the 2015 Mustang GT Performance Pack cars, which come with 15″ 6-piston front Brembo brakes, and they are extremely capable. As always better brake fluid and pads make them much more reliable on track – nobody delivers a stock vehicle with proper track pads or track worthy brake fluid.

Overall the Shelby GT350 is a VERY nice car and comes with a lot of unique content that falls outside of the performance bits already mentioned: unique interior coverings, steering wheel, seats, and even custom aero bits. There are also a limited number of these cars and the Shelby badging all over will likely make these hold their value more than the regular Mustang GT. So if you want to own a piece of history, call your Ford dealer (or Corey at Five Star: 972-985-3600) and see if you can get your hands on one. I doubt you will be disappointed.

Of course if you want to make a track terror with any S550 Mustang GT we can help with that (see above). Vorshlag has helped develop parts for the S550 including: MCS monotube coilovers, 18×11″ wheels that fit 315mm tires under stock sheet metal, and we have made our own camber plates to add camber and caster up front. We know how to make the S550 handle even without a nearly $60K sicker price. Of course if you start with a GT350, we can just make it faster!

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69 Camaro & E46 Track Car Build Thread Updates

Two big project forum threads (E46 + 69 Camaro) were recently updated on our forum and copied to the other forums where we co-post these threads. The first one was work from August 2015 on the 69 Camaro track beast.

This is an interesting update as it shows a lot of behind the scenes photos of things like custom header fabrication, radiator mounting, and more. Give the latest update a read starting here.

The other project thread to get a bunch of new pictures and updates was the 2002 BMW E46 coupe we call Project #JackDaniels. This car was purchased very cheaply – and we talk about the pluses and minuses with that in this post – and the low price came with a lot of little dings and dents, aka: whiskey dents.

In this update we replace almost everything the front suspension: the control arms, bushings, hubs, brake rotors, brake calipers and pads. We upgraded this 325 to larger 330 discs in this update as well as added Powerflex polyurethane bushings up front. The next few modifications are also discussed for this Time Trial competition car / street car. Read the latest update starting here.

We’re about to hit 3500 followers on the Vorshlag Facebook page, so that for that and thanks for reading our blog. Cheers!

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Updates to our TTC 92 Corvette, Project #DangerZone

This blog post should have been posted a couple of days ago, but we have been having some problems with our website and the Vorshlag Forum was down for a bit. Luckily we had a window open on the build thread edits and managed to get the forum build thread update posted on other forums today (edit for 10/17/2015: Vorshlag Forums are back and the C4 Project update has been posted there).

We got the rebuilt motor back (after 5 months of waiting) but after it went in the car some new computer gremlins popped up. Our crew fought this for days, as did the guys at True Street.

After days of testing, parts swapping, and diagnosis we came to the conclusion that the engine control module (ECM) is bad, causing intermittent starting issues and burning up TPS sensors. The 25 year old engine computer is unavailable, but we explain the fixes we have planned in this post. Thanks for reading.

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C5 Corvette Project Updates

This round of updates on the C5 “Track Rat” included some repairs after an off-track excursion – at an autocross – by the car owners co-driver. Instead of just doing the minimum repairs, Mark brought the car back to Vorshlag, where we replaced the broken body parts and did some significant suspension and tire upgrades.

The whole nose assembly was replaced with new parts, and while it was apart we slipped in a massive all-aluminum DeWitt radiator. After replacing the tie rods, updating all 8 control arms to poly bushings, and spherical bushings in the rear lower shock mounts, the tires were changed…

The Forgestar 18×11″ CF5 wheels are now wrapped with 315mm BFGoodrich Rival-S tires, to allow Mark to compete in Optima, Goodguys and SCCA CAM-SS classes. He’s loving the new tires and suspension tweaks we made in this round of mods and repairs. Look for this car next season tearing it up in 200 treadwear track and autocross competition. Again, you can see the details of this stage of work starting here.

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New Vorshlag-Bilstein TrackPro Coilovers for S197 Mustang

We have been teasing folks with pre-production images for a while, and track/street testing has been underway for over 9 months, but now we’ve finally made the production fixtures for the Vorshlag-Bilstein TrackPro coilover kit – they are listed for sale here.

This is a great suspension choices for folks who still daily driver their 2005-2014 Mustang, who want track capable suspension but without the Motorsport level pricetag. We make the customized strut housings in-house, along with the included camber plates, ride height adjusters, and more.

BEFORE
AFTER

These parts are combined with Hyperco spring rates we have tested and tweaked to work well with the Bilstein monotube non-adjustable struts and shocks to make a complete suspension package.

Our tester (Jerry C) has been street driving and tracking on the prototype TrackPro set throughout 2015 and loves the ride quality as well as the flatter cornering and reduced brake dive. We have refined the spring rates, built production fixtures off of the prototype set, and have built a small production run of these kits – ready to ship today. Click here to order or call Vorshlag for more info.

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Round 3 of the 69 Camaro Build

Finally made time to write Round 3 of the 69 Camaro Pro Touring Track Car build thread. You can read this entry starting here.

This covered work through June and July of 2015, with with accomplished on the steering column, cowl, dry sump tank mounting, steering rack, the roll cage, and more. The bulk of this update is the roll cage, which was rather extensive for this tube framed car. Again, this update starts here.

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